博文

目前显示的是 十一月, 2023的博文

What fields can mesh belt furnaces be used in

 Mesh belt furnace is a heating equipment widely used in industrial fields. Its main feature is the use of mesh belt transmission, which can achieve continuous heating and continuous drying. With the continuous development of industrial technology and needs, mesh belt furnaces have been used in more and more fields. Research on vacuum annealing of titanium alloys 1.Ceramic industry Ceramic products are one of the main application areas of mesh belt furnaces. This industry requires a high-temperature drying process to enable ceramic products to complete the sintering process and achieve product hardening. Through the continuous heating method of the mesh belt furnace, the stability and consistency of the temperature can be ensured, thereby achieving product quality control. Brazing requirements for carbide woodworking tools 2. Chemical industry In chemical production, many substances require high-temperature reactions to complete their production. Mesh belt furnaces are

Types and characteristics of industrial furnaces

 1. Direct heating furnace: a furnace that directly contacts the high-temperature gas or flame produced by combustion with the heating object. Direct heating furnaces are characterized by high heat transfer efficiency and fast heating speed. Common direct heating furnaces include flame furnaces and high-frequency induction furnaces. Effect of filler metal on vacuum brazing of cemented carbide and steel Flame furnace: directly heats objects through the heat of the combustion flame, often used in metal heating, glass melting and other processes. -High-frequency induction furnace: It uses high-frequency electromagnetic fields to generate eddy currents to generate heat inside objects. It is often used for metal heating and smelting. Vacuum sintered powder alloy high speed steel ⒉Indirect heating furnace: heat is transferred to the object through a medium or heat transfer device, and the object is heated through indirect contact with the high-temperature gas or flame generat

The use of box-type multi-purpose furnaces

 The box-type multi-purpose furnace is a high-tech heat treatment equipment that integrates modern machinery manufacturing, materials, electrification control and other technologies.It can be mainly used for gas carburizing, carbonitriding and heat treatment under controlled atmosphere of workpieces. Brazing requirements for carbide woodworking tools It can complete direct quenching (direct quenching), intermediate cooling (slow cooling and then reheating and quenching), slow cooling (carburizing and slow cooling), etc. crafting process. Through different configurations, the multi-purpose furnace can be combined with periodic tempering furnaces, cleaning machines, charging trolleys, etc. to form various production lines, which can complete various forms of complete heat treatment processes. Debinding and sintering of metal injection molding components The stirring fan in the furnace plays an extremely important role in the uniformity of the atmosphere and temperature of

Furnace type selection

 The furnace type should be determined based on different process requirements and the type of workpiece 1. For those that cannot be produced in batches, the sizes of the workpieces are not equal, and there are many types, the process is required to be versatile and Benefits of Vacuum Heat Treatment For versatility, a box furnace can be selected. 2. When heating long shafts, long screw rods, pipes and other workpieces, deep well electric furnaces can be used. Brazing requirements for carbide woodworking tools 3. For small batches of carburized parts, a well-type gas carburizing furnace can be used. 4. For the production of large quantities of automobile, tractor gear and other parts, a continuous carburizing production line or a box-type multi-purpose furnace can be selected. Debinding and sintering of metal injection molding components 5. When heating stamping plate blanks for mass production, it is best to use rolling furnaces and roller bottom furnaces. Research on

Mesh belt furnace operation process

  1. Strictly follow the computer program to start the operation, turn on the main heating power (one, two, three and four zone heating switches) respectively, and maintain the continuous heating time for 6 hours. Brazing requirements for carbide woodworking tools That is: 150 degrees for 1 hour, 300 degrees for 1 hour, 450 degrees for 1 hour, 550 degrees for 1 hour, 700 degrees for half an hour, 800 degrees for half an hour, and 50 degrees per liter above 800 degrees for half an hour. Debinding and sintering of metal injection molding components 2. When the temperature of the quenching furnace reaches above 200 degrees, the furnace mouth cooling water should be turned on (consider saving water, as long as there is a small amount of flow, the water outlet should be 70 degrees) Research on vacuum brazing technology of dissimilar metals 3. When the temperature of the quenching furnace reaches above 300 degrees, the mesh belt operation is started. Effect of filler metal o

Industrial furnace heat

 The process of heat transfer through the furnace lining in an industrial furnace is that the heat of the hot flue gas in the furnace is transferred to the furnace wall through radiation and convection. In the furnace lining, the heat is transferred from the inner wall to the outer wall through conduction. The function of vacuum heat treatment for Cutting Tools When calculating the heat transfer of the furnace lining, in order to simplify the calculation, the following assumptions are generally made based on the actual situation: 1. The thermal conductivity of the furnace lining is stable, that is, the heat flow (or heat intensity) does not change with time; 2. The thermal conductivity of the furnace lining is one-dimensional. , that is, heat is only transferred along the normal direction of the isothermal surface; 3. The thermal conductivity of each layer of material is constant and equal to the thermal conductivity at the average temperature of the wall temperatures on b

Push rod furnace principle

 Push rod furnace, also known as push rod heating furnace, is a common industrial heating equipment. Its principle is to transfer high-temperature gas in the combustion chamber to the object to be heated through a push rod to achieve heating. This article will introduce in detail the working principle of the push rod furnace and its applications. Debinding and sintering of metal injection molding components 1. Working principle of push rod furnace The working principle of the push rod furnace is to use the push rod to transfer the high-temperature gas in the combustion chamber to the object to be heated, so that it reaches the required temperature. The push rod furnace is mainly composed of a combustion chamber, a push rod and a heating area. Research on vacuum brazing technology of dissimilar metals The combustion chamber is the core component of the push rod furnace, which generates high-temperature gas by burning fuel. The fuel in the combustion chamber can be natural

Structural design of all-fiber trolley resistance furnace

 This paper focuses on the structural design of a full-fiber trolley-type resistance furnace. It uses high-aluminum full-fiber modules, CrMn resistance strips and fiber seals to replace the traditional brick kiln-type resistance furnace structure. It saves 30% of the overall power and is energy-saving, environmentally friendly, and convenient. Applicable, safe and reliable features. Research on vacuum brazing technology of dissimilar metals This trolley furnace is mainly used for tempering and welding annealing of large automobile forgings such as 45, 50, 55, 12Mn2VB, 40Cr, 42CrMo, 32MnSiVS5 and other steels. It is also used for low-temperature processing of carbon structural steel, alloy steel, mold steel and other products. Effect of filler metal on vacuum brazing of cemented carbide and steel In the tempering treatment, the parts are heated to the process temperature in the furnace and then insulated, and then come out of the furnace to be air-cooled to complete the

Trolley furnace troubleshooting

 Trolley furnace is a common high-temperature furnace used for high-temperature processes such as heat treatment and smelting. However, various malfunctions may occur with the trolley furnace during use. This article will introduce some common trolley furnace failures and their solutions. Effect of filler metal on vacuum brazing of cemented carbide and steel Fault 1: Uneven heating Uneven heating of the trolley furnace may lead to unstable product quality and affect production efficiency. Common reasons include: Vacuum sintered powder alloy high speed steel ·The temperature inside the furnace is uneven. At this time, you can try to adjust the position of the heater, add insulation materials, etc. ·The heater is damaged. Check whether the heater is damaged or aged and needs to be replaced. ·Control system failure. Check whether the control system is working properly and whether electronic components need to be replaced or software updated. Heat treatment process for wide a

Preparations before opening the mesh belt furnace

 1. Open the water inlet valve of the sealed water bucket of the quenching furnace, fill the water bucket with water until the liquid level just overflows, then adjust the water inlet volume, and seal the sealing port at any time to prevent air from entering the furnace. Process Of Preventing Deformation And Cracking Of Mold By Vacuum Heat Treatment 2. Check the height of the liquid level and water seal in the quenching tank so that the liquid level can seal between the furnace and the outside world and prevent air from entering the furnace. 3. Check whether the various gas sources are normal and whether the pipelines are smooth to ensure normal working needs. Heat treatment process for wide and thick plates 4. Check whether the fan cooling water pipe is smooth to ensure the normal operation of the fan. 5. Check whether the power line is normal to ensure normal heating in the furnace. Vacuum sintered powder alloy high speed steel 6. Check whether the transmission and l

Comparison of energy consumption of aluminum alloy profile aging furnaces

 The development of industry and economy has led to the continuous reduction of global energy resources. The importance of saving oil, coal, gas and other energy sources and environmental protection issues have been increasingly valued. Clean combustion and environmental protection have become a very important task for production enterprises. Process Of Preventing Deformation And Cracking Of Mold By Vacuum Heat Treatment In In the production process of aluminum alloy profiles, energy such as electricity and fuel are indispensable substances. Although energy consumption is not the largest item in the total cost of aluminum profile production, today when humans around the world attach great importance to saving energy resources, it should also attract our attention. of great importance. Research status and development of high temperature brazing technology This article mainly conducts tests on the energy consumption of the 9930 mm × 2210 mm × 3260 mm aging furnace and the

Types of tube heating furnaces

 According to the appearance, they are roughly divided into the following four categories: box furnaces, vertical furnaces, cylindrical furnaces, and large square furnaces. This classification method is based on the appearance of the radiation chamber and has nothing to do with the convection chamber. The so-called box furnace, as its name implies, has a radiation chamber that is a "box-shaped" hexahedron. Vacuum brazing in automotive heat exchangers Compared with it, the width of the radiation chamber of the vertical furnace is narrower, and the ratio between the distance between the two side walls and the height of the furnace is about 1:2. The names of cylindrical furnace and large square furnace are also derived from the same reason. This is an early type of tube furnace. Vacuum brazing in automotive heat exchangers The burner burns horizontally, and the flue gas flows from top to bottom through the convection chamber across the partition wall between the ra

Trolley furnace heat treatment furnace operation process

 Check whether the AC220V power supply is normal; open the gas pipe manual valve and safety valve, check whether the gas pipe outlet pressure (6~8KPa) is normal; check whether the furnace pressure display value is at the "OPa position". Vacuum brazing in automotive heat exchangers On the host computer, set the smoke valve to "manual" and set the smoke valve position to ~60%. Set the air valve to "manual" on the host computer, adjust the air valve position to 20%~30%, and start the fan. Check whether the wind pressure is normal (4~6KPa) and then set the wind pressure control to the "automatic" position. Application of sintering technology in semiconductors Open the gas main manual gate valve, then open the gas emergency shut-off valve, and then open each relief valve until the pipeline gas inspection passes and then close the relief valve. Optimizing vacuum heat treatment of spring steel ①. Set each HSK-B burner manipulator on site

Basic knowledge of tube heating furnace

 What is combustion? What are the basic conditions for combustion? Answer: Combustion is a process in which substances combine with each other and produce light and heat. What we usually call combustion refers to the violent chemical reaction between combustibles and oxygen in the air. A certain temperature is required when a combustible material burns. The minimum temperature required when a combustible material begins to burn is called the ignition point or ignition point of the material. Application of sintering technology in semiconductors The basic conditions for material combustion: first, combustibles, such as fuel oil, gas, etc.; second, there must be combustion accelerants, such as air, oxygen; third, there must be an open flame or a high enough temperature. Combustion cannot occur without one of the three. This is the "three conditions of combustion" or the "three elements of combustion". Effect of vacuum heat treatment on the properties of p

Introduction to relevant principles of tube furnaces

 A tube furnace is a heating device used to heat workpieces or materials to a certain temperature range to meet various needs in industrial production. Titanium alloy vacuum heat treatment improves part performance Indirect heating is used, that is, the heat transfer oil in the tube is heated by high-temperature combustion gas or an electric heater, and then the heat transfer oil is transferred to the tube wall to heat the workpiece or material. Vacuum Brazed Diamond Tools The tube furnace is composed of combustion chamber, heat exchanger, pipe, pipe wall, workpiece transfer device and other components. Among them, the combustion chamber includes components such as a burner and an igniter, which are used to burn gas to produce high-temperature gas. The heat exchanger includes a heat transfer oil device, a heat transfer tube, an insulation layer and other parts, and is used to heat the heat transfer oil and transfer it to the tube wall. Pipes are used to circulate heating

Tube furnace classification

 1. Direct-fired tube furnace: The direct-fired tube furnace directly transfers the heat generated by fuel combustion to the pipe through the burner to achieve heating. Its advantages are high thermal efficiency and fast heating speed, which is suitable for processes that require high heating speed. Common direct-fired tube furnaces include natural gas tube furnaces, heavy oil tube furnaces, etc. Vacuum Brazed Diamond Tools ⒉Indirect combustion tube furnace: The indirect combustion tube furnace transfers the heat generated by fuel combustion to the heating medium through the burner, and then transfers the heat to the pipe through the heating medium to achieve heating. The advantage is that the exhaust gas generated by combustion does not come into contact with the heated materials, thus avoiding problems such as pollution and oxidation. Common indirect combustion tube furnaces include gas hot blast stoves, oil hot blast stoves, etc. Effect of vacuum heat treatment on the

Ammonia decomposition furnace safety technical operating procedures

 Safety and preventive measures Because both ammonia and hydrogen are dangerous and hazardous, high standards and strict requirements must be imposed on the personnel quality and production environment for decomposing ammonia to produce hydrogen, and safety awareness must be strengthened. Effect of vacuum heat treatment on the properties of powder metallurgy products Therefore, the safety operating procedures are strictly required. Operators must not wear synthetic chemical fiber clothes or nail shoes to enter the production position to prevent accidents. If fire is required during production, it must be submitted to the relevant department for approval, and it can only be carried out after testing meets the process requirements. Optimizing vacuum heat treatment of spring steel 1) No open flames are allowed within 30m around the workshop. 2) Entrants must master certain safety technical knowledge. 3) Operators must undergo three-level safety education, master production

Box type muffle furnace verification record content

 Box-type muffle furnace is a commonly used high-temperature furnace, which is widely used in metal heating, sintering, annealing and other processes. Heat treatment process for wide and thick plates In order to ensure the accuracy and stability of the temperature in the furnace, it is very important to verify the box-type muffle furnace. This article will give a detailed introduction to the inspection records of box-type muffle furnaces. Ultra-thin PCD circular saw blade vacuum brazing process Furnace door sealing performance verification The sealing performance of the furnace door is one of the important factors for the box-type muffle furnace to maintain temperature stability. The verification record should include the following: 1. Check whether the furnace door seal is intact and whether there are problems such as aging and cracking; Vacuum annealing process of titanium alloy ⒉. Make sure there is no obvious air leakage after the furnace door is closed; 3. Evaluate